Motor Starting Method Comparison Card — DOL, Star-Delta, Soft-Starter, VFD
Free download · A4 landscape
Choosing the wrong motor starting method wastes money, causes nuisance trips, and can damage driven equipment. This A4 landscape reference card compares the four most common starting methods in a structured matrix: Direct On-Line (DOL), Star-Delta (Y-Δ), Soft-Starter, and Variable Frequency Drive (VFD). For each method, the card shows starting current as a multiple of full-load amps (DOL: 6–8× FLA, Star-Delta: 2–3× FLA, Soft-Starter: 2–4× FLA, VFD: 1–1.5× FLA), starting torque as a percentage of full-load torque, typical voltage dip at the switchboard, relative cost, wiring complexity, and applicable IEC 60034-12 starting categories. The reverse side covers practical selection guidance: when to use DOL (motors below 7.5 kW on strong supplies), when Star-Delta is appropriate (light-load starting with transient torque dip acceptable), when soft-starters make sense (conveyor and pump applications), and when VFDs are justified (variable speed, energy savings, process control). A quick-reference decision tree helps you select the right method based on motor size, supply capacity, load type, and budget. Scan the QR code for our online motor current calculator.
What's Included
How to Print
- ●Recommended paper: 250–300gsm cardstock
- ●Print double-sided, flip on short edge
- ●Cut along crop marks with a paper trimmer
- ●Laminate with 80–125 micron pouches for durability
- ●Fits in wallet, toolbox, or pocket
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Frequently Asked Questions
What is the most common motor starting method?
DOL (Direct On-Line) is the simplest and cheapest method, used for most motors below 7.5 kW. Above that, the high starting current (6–8× FLA) often requires Star-Delta, soft-starters, or VFDs to limit voltage dip and mechanical stress.
What paper should I print this on?
Print on A4 landscape, double-sided. Use 160–200gsm cardstock and laminate for repeated use in the office or on site.
What standard does this reference?
Starting current categories per IEC 60034-12. General motor protection per IEC 60947-4-1 (contactors) and IEC 60947-4-2 (soft-starters). VFD selection per IEC 61800-3.
How often is this updated?
Updated when IEC motor standards are revised or when new starting technologies become mainstream. Current card reflects industry practice as of 2024.