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Cable Sizing Calculator per AS/NZS 3008.1.1:2017 for Mining Operations

AS/NZS 3008.1.1:20172017Mining Operations

Cable sizing for AS/NZS 3008 mining operations addresses trailing cables for mobile plant, long-distance feeders with significant voltage drop per Table 25, buried cables in high thermal resistivity soils (Table 22 factors down to 0.76 for dry outback conditions), and enhanced earth fault protection requirements mandated by AS/NZS 3007 for underground and open-cut mining installations.

Quick Reference Table

AS/NZS 3008 Mining Cable Sizing ReferencesAS/NZS 3008.1.1:2017 (2017)
ParameterValue / RequirementClause Reference
Buried cable in dry soilDerating for soil resistivity 2.0-3.0 K.m/WTable 22
Direct buried current ratingsSingle and multicore buried cable ratingsTable 3, Columns 14-16
Long-run voltage dropmV/A/m for extended feeder lengthsTable 25
Short circuit withstandFault current capacity for high-KVA suppliesClause 3.7, Table 34
Mining-specific requirementsTrailing cables and earth fault protectionAS/NZS 3007, Section 6

How to Calculate Cable Sizing for Mining Operations

  1. 1

    Determine the load and feeder length

    Identify the connected load (dragline, crusher, conveyor, pump) and the cable route length. Mining feeders commonly run 1-10 km, making voltage drop the dominant sizing criterion.

  2. 2

    Assess soil thermal resistivity

    Obtain the soil thermal resistivity at the mine site. Australian outback soils are typically 2.0-3.0 K.m/W when dry. Apply Table 22 correction factors — at 3.0 K.m/W the factor is as low as 0.76.

  3. 3

    Apply buried cable derating

    Use Table 3, Columns 14-16 for direct buried cables and apply Table 22 (soil resistivity), Table 21 (depth of burial), and Table 13 (grouping for parallel cables in the same trench).

  4. 4

    Check voltage drop for the full route

    For multi-kilometre feeders, voltage drop often governs cable size rather than current rating. Calculate using Table 25 values and verify the receiving-end voltage meets motor starting requirements.

  5. 5

    Verify earth fault protection

    Per AS/NZS 3007, mining installations require sensitive earth fault protection (typically 50-100 mA for underground). Size the earth conductor to carry fault current for the protection operating time.

  6. 6

    Consider trailing cable requirements

    For mobile plant, select trailing cables rated per AS/NZS 1802 with appropriate mechanical protection. Trailing cables require higher safety margins due to flexing, abrasion, and potential crush damage.

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BS 7671 vs AS/NZS 3008 Cable Sizing Comparison

ParameterBS 7671AS/NZS 3008
RegionUnited KingdomAustralia & New Zealand
Voltage drop limit3% lighting / 5% other5% general (AS/NZS 3000 Table C7)
Reference ambient temp30°C air40°C air (Table 22)
Ampacity tablesAppendix 4 Tables 4D1A–4J4ATables 13–20 (by method)
Derating tablesCa, Cg, Ci, Cc factorsTables 22, 24, 25, 26 factors
Soil temp reference20°C25°C (Table 25)

Frequently Asked Questions

Dry Australian mine sites have soil thermal resistivities of 2.0-3.0 K.m/W versus the standard assumption of 1.2 K.m/W. At 3.0 K.m/W, Table 22 gives a correction factor of 0.76, reducing cable capacity by 24%. This often requires one or two cable size increases and adds significant cost to long mining feeders.
For long feeders, voltage drop almost always dominates over thermal current rating. Calculate the drop using Table 25 mV/A/m values multiplied by load current and length. A 5 km, 200 A feeder at 11 kV may require 95 mm² or 120 mm² cable — determined by the voltage regulation requirement rather than ampacity.
Trailing cables for mobile mining equipment must comply with AS/NZS 1802 and be rated for continuous flexing, impact, and abrasion. AS/NZS 3007 Section 6 requires earth fault protection operating within 0.5 s at currents as low as 50 mA for underground operations. Cable sizing must account for voltage drop at the maximum trailing length.

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